EPCOS / TDK HVC High Voltage Contactors

TDK High Voltage Contactors (HVC) are designed to meet the requirements of high-voltage DC switching applications. The contactors are hermetically sealed for excellent reliability in harsh environments and provide high-speed arc extinguishing. The HVC series features a maximum operating voltage of up to 1000VDC and a high continuous operating current of up to 500A. TDK High Voltage Contactors can be used in a wide range of applications where fast and reliable switching operations are required.

Features

  • Bipolar design
  • Gas filled and hermetically sealed
  • No EMI, no inrush current phase at start-up
  • UL 60947-4-1 in preparation
  • Up to 1000VDC maximum operating voltage
  • Up to 500A continuous operating current
  • 1 million nominal switching cycles
  • Contact stuck detection available
  • Auxiliary contacts
  • Temperature sensor
  • Voltage sensor

Applications

  • DC chargers for electric and commercial vehicles
  • Commercial vehicles
  • Electric vehicles
  • Lithium-ion batteries (>400V)
  • Solar inverters
  • USPs

Product Portfolio

EPCOS / TDK HVC High Voltage Contactors

Bipolar Contacts

Infographic - EPCOS / TDK HVC High Voltage Contactors

HVC is designed as bipolar, allowing connections independent of polarity. This design provides an advantage during assembly and further allows the charging and discharging of a battery without using a second contactor.

Highly Accurate Switching

The hermetically sealed and gas-filled arc chamber enables a clear break with fast switching. The HVC series switches extremely fast. While switching off, HVC extinguishes the electric arc within milliseconds without causing electromagnetic interference. This action also reduces the heat generated by the arc to a minimum to ensure a long lifetime for the contacts.

Contactless Stuck Detection

Infographic - EPCOS / TDK HVC High Voltage Contactors

Stuck detection, as an option, allows monitoring for trouble-free switching. In case the contactor is stuck, the Aux COM and Aux NO wires will be short, the circuit is closed, and the LED will be on (see example circuit). The Aux COM and Aux NC wires work the opposite way: the LED is off when the contactor is stuck. Stuck detection is located at the opposite side, away from the arc chamber to avoid influence from the main switching operation. Stuck detection may also be known as state-control or auxiliary contact.

Integrated Sensors

Infographic - EPCOS / TDK HVC High Voltage Contactors

An integrated temperature sensor, as an option, ensures safe operation. Loose cables or bus bars lead to increased contact resistance and increased heat. The integrated temperature sensor indicates increased temperatures on the spot for safe operation. An integrated voltage sensor, as an option, allows direct measurement of voltage drop at the main contact.

Reliability

EPCOS / TDK HVC High Voltage Contactors

DC Fast Charger Applications

Block Diagram - EPCOS / TDK HVC High Voltage Contactors

Electrical Vehicle Applications

Block Diagram - EPCOS / TDK HVC High Voltage Contactors

Videos

Inilathala: 2017-03-17 | Na-update: 2026-02-03